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Joint torque
auditing is the integral part of a sound torque management
system that has never been fully integrated into your system – until
now!
Auditing in most plants is a process that has not seen the advantages
of computerization and integration. As a result it is inefficient
and costly.
The Exacta Plus system includes a specially-designed Exacta Plus
digital torque wrench that communicates with and is controlled
by proprietary software. The data export capabilities of the
Exacta Plus system facilitate integration with your plant’s
quality software. This eliminates inefficiencies associated with
information and data handling, and allows you to focus on joint
quality – the whole reason you audit!
Exacta Plus
System
It starts with templates where the parameters for each joint
you audit are entered. The information you supply and store
becomes a task in the database. This information includes;
unit of torque
measurement, direction of torque, minimum and maximum torque
specifications, the number of fasteners to audit in the joint
and the name and location of the joint.
The tasks
for each joint can be organized and stored into routes – sequences
of joints to be audited. When it comes time for a specific
route to be run, the information is downloaded from the database
to
the torque wrench, a route card that associates the displayed
task number on the wrench with the joint to be audited is
printed, and the tool is assigned to an auditor. It’s
that simple!
Once the
tasks are downloaded, the auditor simply conducts the audit
normally – minus the record keeping!
The torque data for every fastener on each joint is recorded
automatically! During
the audit the operator is informed by the visual display
of the task (joint) being worked on, the number of fasteners
completed
within the task, and the torque value as each one is completed.
The ability to review results and to change the sequence
if necessary is provided through a simple, four-button keypad.
After the route has been run, the data is uploaded for storage
in the database as well as printed or exported for further
analysis. It’s the end of manual record keeping and the inefficiencies
associated with it!
Features
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Bi-directional
accuracy of +/- 1% Indicated Value from 20% to 100% of capacity
in Peak Mode. |
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Unique “Residual
Torque” mode designed specifically for auditing installed
fasteners on hard and medium joints. |
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Software
driven and controlled with RS 232C communications to minimize
data handling overhead. |
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Software
runs on Windows XP Professional and Server 2003 systems,
and is included at no additional charge. |
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Up to
50 joints with up to 50 fasteners per joint can be loaded
onto the tool as a single audit route. |
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Uploaded
data from the tool is stored and archived automatically,
and can readily be exported to other programs for statistical
analysis. |
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Includes
4 AA rechargeable NiMH batteries and charger. |
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Uses the
S/R Dovetail Head system with 100+ Interchangeable Heads!* |
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Large
high-contrast LCD display permits easy viewing – even
at arm’s length in shadow! |
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Includes
custom storage case to protect tool when not in use. |
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